Bacon Explosion: The BBQ Sausage Recipe of all Recipes

The other day the guys from BaconToday.com contacted me in search for some barbecue bacon recipes.  Of course I have plenty of great uses for bacon in a barbecue pit, but the longer I thought about it, the more I wanted to step it up a notch and clog a few arteries for those guys.  Behold, BACON EXPLOSION!!!  Here’s what you’ll need…

Bacon Explosion

Bacon Explosion Ingredients

To kick off the construction of this pork medley you’ll need to create a 5×5 bacon weave.  If the strips you’re using aren’t as wide as the ones pictured, then you may need to use a few extra slices to fill out the pattern.  Just make sure your bacon weave is tight and that you end up with a nice square shape to work with.

Bacon Explosion Bacon Weave

The next step is to add some seasoning on top of your bacon weave.  I used our Burnt Finger BBQ Smokey Kansas City seasoning (the label artwork has changed since this photo was taken), but many rubs will work.  Here are some of my favorites that are available on Amazon.

           

The key here is to use a seasoning that is more sweet than salty. The bacon is already bringing a good amount of salt to party, so you want to avoid getting your Bacon Explosion over salted.

Bacon Explosion Seasoned Bacon Weave

Now that you’re pork is well seasoned, it’s time to add more pork.  Take two pounds of Italian sausage and layer it directly on top of your bacon weave.  Be sure to press the sausage to the outer edges of the bacon creating a patty that is the same thickness all the way across.  Most grocery stores carry loose sausage, so just pick out one you like.  I chose to go with a mild sausage, but spicy would work just the same.  If you really want to get crazy, take a stab at making your own homemade sausage.

Bacon Explosion Sausage Layer

Next up is bacon layer number two.  Take the remaining bacon slices and fry them up the same way you would for breakfast (or lunch, or dinner, or a midnight snack).  If you like soft bacon, make it soft.  If you like crunchy bacon, make it crunchy.  If you like your bacon burnt to hell so the smoke detectors go off, then burn it to hell so the smoke detectors go off.  These pieces are going to be a major part of the inner flavor of our sausage fatty, so cook them your favorite way.  Personally, I like my bacon right at the point when it starts to get crispy, but hasn’t quite lost all of the softness yet.  Regardless of how well done you like yours, you’ll need to crumble or chop the cooked strips into bite size pieces and place on top of the sausage layer.  (Note-It’s okay, and encouraged, to snack on these pieces while your chopping/crumbling.  But keep in mind that once those bacon morsels touch the raw sausage, you’ll need to resist all temptations to nibble.  This can and will be difficult, but hospital trips are no fun, so stay strong.)

Bacon Explosion Fried Bacon Crumbles

Since this is a BBQ recipe, we need to add another layer of BBQ flavor.  Take your favorite sauce and drizzle it all over the top of the bacon pieces.  I use our Burnt Finger BBQ Smokey Kansas City sauce, but any BBQ sauce that you like will work.  Here are some of my favorites that are available on Amazon.

"Smokey                   

Once you’ve sauced the bacon, sprinkle on some more of the Smokey Kansas City Barbecue Seasoning you used on the bacon weave.

Bacon Explosion BBQ Sauce

Now comes the fun part.  Very carefully separate the front edge of the sausage layer from the bacon weave and begin rolling backwards.  You want to include all layers EXCEPT the bacon weave in your roll.  Try and keep the sausage as tight as possible and be sure to release any air pockets that may have formed.  Once the sausage is fully rolled up, pinch together the seams and ends to seal all of the bacon goodness inside.

Bacon Explosion Sausage Roll

At this point we can start to see the final shape of our Bacon Explosion, but we’re missing one key item.  To complete the construction process, roll the sausage forward completely wrapping it in the bacon weave.  Make sure it sits with the seam facing downward to help keep it all sealed up.

Bacon Explosion Bacon Wrapped

Sprinkle some more Smokey Kansas City Barbecue Seasoning on the outside of the bacon weave, and now this bad boy is ready for the smoker.  Cook your Bacon Explosion at 225 degrees in a constant cloud of hickory smoke until the meat reaches an internal temperature of 165 degrees.  Normally this will take about 1 hour for each inch of thickness, but that could vary depending on how well you maintain your fire and also how many times you open the smoker to take a peek.  Mine took about 2.5 hours, which was right on target with its 2.5 inch diameter.

Bacon Explosion on the Grill

Bacon Explosion Fully Cooked

Now that our Bacon Explosion is fully cooked, we need to add some finishing flavors.  Remember that Burnt Finger BBQ sauce we used for inner flavor?  We’ll be using that same sauce to glaze the cooked bacon weave.  Using a basting brush, coat the entire surface with a thin layer of sauce.

Bacon Explosion Glazed

Slice the Bacon Explosion into quarter to half inch rounds to serve.  If your roll was good and tight, you should now see a nice bacon pinwheel pattern throughout the sausage.  Obviously pork is best served by itself, but if you feel the need to make this meat monster into a sandwich, try placing a couple Bacon Explosion slices on a warm Pillsbury’s Grands Biscuit.  You’ll reach pork Nirvana in no time flat!

Bacon Explosion Sliced

1,993 comments on “Bacon Explosion: The BBQ Sausage Recipe of all Recipes

  1. I CAN’T WAIT TO MAKE THIS – GOING TO USE MY OWN BBQ RUB OF COURSE

    ORIGINAL:

    slightly HOT, slightly SWEET,

    a GREAT way to TREAT YOUR MEAT!

    thanks for sharing your recipe and congrats on all the publicity!

    z

  2. I must pass on this hilarious true story to all you Bacon Explosion lovers. I printed a picture of the Bacon Explosion…the very last one where it is cut in half. Had it on my kitchen counter and a friend came over and looked at the picture and asked “whose guts are these???” I laughed so damn hard I could barely talk, but asked her “do you think that’s some kind of picture from a colonoscopy???” LMAO still!!!

  3. Jason,

    This is the only post of yours I’ve read, but I can tell you’re from KC (or have excellent taste) due to your reference to Cowtown and Fiorella’s. If you’re in the area, you owe it to yourself to go to Danny Edward’s on SW Blvd for their brisket, the best in town, and to Snead’s at 171st and Holmes for their hot bbq sauce, also the best in town.

  4. When I die and they place me in the coffin, please also put the Bacon Explosion on my side so that I can take it with me!!!!!

  5. I DO want to make this in my FE100, but wonder if laying the sausage and other layers down on top of the bacon and then trying to separate the two isn’t overcomplicating things. Why not make the roll separately, seal it and lay it onto the weave for the first time as a log? Or why not just mix all ingredients, make a log and wrap it in the weave? I know the ‘pinwheel’ effect will be lost but how important is that? Won’t change the taste, as I see it. What do you think?

    1. @Kerry – I like to lay the sausage over the bacon because it helps with the sizing. I suggest doing whatever works best for you. While the pinwheel look good, is also creates little cavities that hold the sauce you drizzle over the top of the chopped bacon. If you mash all the ingredients together, then you’ll be missing out on that portion.

  6. Shut your pie hole Sam…this was my idea ten years ago! 🙂

    “Seems like a layer of cheese between each of the layers would make this an even nicer loaf…not any “goormett cheese” either, just stick with generic american slices….meaty-cheesy-gooey heart attack bites of bliss!”

  7. I’m in love, I found my true love. Bacon has officaly been stepped up a noch…how is that even possible? It’s baccon therefore, perfect.

  8. HOLY SPAWN OF SATAN !!!! Mmmmmm …. SINful….. =)

    Took me years to “break down”, and just buy my deep fryer..

    NOW, I MUST go buy a smoker !!!!!!……

    BONUS – Now I got the deep fryer to batter a few slices up !!!!

    INTENSIVE CARE…. HERE I COME !!!!!!!!!!!!!!!!! WOO HOOOOOOO

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